Inficon MDC-360 Thin Film Deposition Controller Manuale Utente

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OPERATION AND SERVICE MANUAL
MODEL MDC-360
MAXTEK FILM DEPOSITION CONTROLLER
P/N 179800
S/N _____________
MAXTEK, INC.
http://www.maxtekinc.com
5980 Lakeshore Drive, Cypress, CA 90630-3371
Tel: (714) 828-4200 Fax: (714) 828-4443
Vedere la pagina 0
1 2 3 4 5 6 ... 172 173

Sommario

Pagina 1 - MODEL MDC-360

OPERATION AND SERVICE MANUAL MODEL MDC-360 MAXTEK FILM DEPOSITION CONTROLLER P/N 179800 S/N _____________ MAXTEK, INC. http://www

Pagina 2

x List of Tables TABLE 5-1 TROUBLE CONDITIONS AND WARNINGS... 5-9 TABLE 8-1 DAC SYSTEM INTERFA

Pagina 3

MDC-360 DEPOSITION CONTROLLER TICS 7-6 Figure 7-4 Sensor Input Buffer circuit INPUT/OUTPUT CHARACTERIS

Pagina 4 - Table of Contents

MDC-360 DEPOSITION CONTROLLER 7-7 Figure 7-5 Source Output Driver circuitINPUT/OUTPUT CHARACTERISTICS

Pagina 6

MDC-360 DEPOSITION CONTROLLER 8-1CONTROLLER INSTALLATION 8. CONTROLLER INSTALLATION 8.1 MOUNTING The MDC-360 is intended for rack mounting. For maxi

Pagina 7

MDC-360 DEPOSITION CONTROLLER 8-2CONTROLLER INSTALLATION of the desired no nal input voltage y removing and reorienting the voltage selec n board.

Pagina 8

MDC-360 DEPOSITION CONTROLLER 8-3CONTROLLER INSTALLATION data from the MDC-360 to the host; pin 3 ‘RxD’ receives data from the host. Pin 7 ‘CTS’ is

Pagina 9 - Table of Figures

MDC-360 DEPOSITION CONTROLLER Figure 8-1 MDC-360 Front Panel CONTROLLER INSTALLATION 8-4

Pagina 10 - List of Tables

MDC-360 DEPOSITION CONTROLLER 8-5 Figure 8-2 MDC-360 Rear Panel CONTROLLER INSTALLATION

Pagina 11 - 1. GENERAL DESCRIPTION

MDC-360 DEPOSITION CONTROLLER TION 8-6 Figure 8-3 DAC socket connector pin out Pin Number Signal 1 Output #1 2 Output #1 Return 3 Output #2 4 Ou

Pagina 12

MDC-360 DEPOSITION CONTROLLER 8-7 Figure 8-5 D9S DTE Rear-panel RS-232 socket connector Pin Signal Number RS-232 RS-485 1 Not used Rx-

Pagina 13

MDC-360 DEPOSITION CONTROLLER 1. GENERAL DESCRIPTION 1.1 PURPOSE The MDC-360 provides both automatic control of single or multi-layer film deposition

Pagina 14 - GENERAL DESCRIPTION 1-4

MDC-360 DEPOSITION CONTROLLER TION 8-8 Figure 8-6 D37P Discrete I/O plug connector Pin Number Function 1, 20 Abort output 2, 21, 11 Output 1 (Com

Pagina 15 - GENERAL DESCRIPTION 1-5

MDC-360 DEPOSITION CONTROLLER 8-9MDC-360 DEPOSITION CONTROLLER CONT 8-9 Figure 8-7 RJ11 Front Panel RS-232 Connector Pin Number Signal 1 Not used

Pagina 16 - GENERAL DESCRIPTION 1-6

MDC-360 DEPOSITION CONTROLLER TION 8-10 Figure 8-9 MDC-360 Top View (Cover Removed)CONTROLLER INSTALLA

Pagina 17 - GENERAL DESCRIPTION 1-7

MDC-360 DEPOSITION CONTROLLER 9-1SYSTEM INSTALLATION 9. SYSTEM INSTALLATION 9.1 SENSOR HEAD DESCRIPTION The sensor head is designed for simple insta

Pagina 18

MDC-360 DEPOSITION CONTROLLER 9-2SYSTEM INSTALLATION Use a shutter to shield the sensor during initial soak periods to protect the crystal from any

Pagina 19

MDC-360 DEPOSITION CONTROLLER 9-3SYSTEM INSTALLATION drawer with the full electrode side down and the pattern electrode side up. Make tom of the dra

Pagina 20

MDC-360 DEPOSITION CONTROLLER 9-4Figure 9-1 Sensor Oscillator Schematic SYSTEM INSTALLATION

Pagina 21

MDC-360 DEPOSITION CONTROLLER 9-5 Figure 9-2 Sensor Oscillator Outline SYSTEM INSTALLATION

Pagina 22 - 2.3.9 PROGRAM KEY

MDC-360 DEPOSITION CONTROLLER 9-6 Figure 9-3 IF-111 Instrumentation Feedthrough Outline SYSTEM INSTALLATION

Pagina 23 - 2.3.10 ALPHANUMERIC KEYBOARD

MDC-360 DEPOSITION CONTROLLER 9-7 Figure 9-4 SH-102 Sensor Head OutlineSYSTEM INSTALLATION

Pagina 24

MDC-360 DEPOSITION CONTROLLER 1.2.7 ABORT STATUS RETENTION In the event that the MDC-360 does abort during the deposition process, pertinent inform

Pagina 25

MDC-360 DEPOSITION CONTROLLER 9-8 Figure 9-5 Typical System InstallationSYSTEM INSTALLATION

Pagina 26

MDC-360 DEPOSITION CONTROLLER 10-110. THEORY OF OPER N MEASUREMENC-360 uses a quartz crys s the basic transducing element. The quartz lf is a flat

Pagina 28 - 3.3.3 PROCESS PARAMETERS

MDC-360 DEPOSITION CONTROLLER 10-3THEORY OF OPERATION in the material. Note that if the acoustic impedance ratio is equal to one, quartz a number of

Pagina 29 - 3.6.3 IEEE-488 OPTION BOARD

MDC-360 DEPOSITION CONTROLLER 10-410.4 RATE CALCULATION The deposition rate is calculated by dividing the change in thickness between r to filter

Pagina 30

MDC-360 DEPOSITION CONTROLLER 10-5THEORY OF OPERATION Determine the average film thickness on the test substrates and use the followequation to calcu

Pagina 31

MDC-360 DEPOSITION CONTROLLER 10-6Table 10-1 Material Density an ance Value Material d Acoustic ImpedSymbol Density Impedance Aluminum Al 2.70 8.17

Pagina 32

MDC-360 DEPOSITION CONTROLLER 10-7THEORY OF OPERATION Manganese Mn 7.20 23.42Manganese (II) Sulfide 9.39 MnS 3.99 Mercury Hg 13.46 11.93 Molybden

Pagina 34 - 4.1.5 PASSWORD PROTECTION

MDC-360 DEPOSITION CONTROLLER 11-1 COMPUTER INTERFACE 11. COMPUTER INTERFAree types of compute ith an RS-232 -488 interfaces are available as options

Pagina 35

MDC-360 DEPOSITION CONTROLLER 1.3 SPECIFICATIONS 1.3.1 MEASUREMENT Frequency Resolution 0.03 Hz @6.0 MHz Mass Resolution 0.375 ng/cm2Thickness Acc

Pagina 36 - 4.2.3 SOURCE SETUP

MDC-360 DEPOSITION CONTROLLER 11-2 COMPUTER INTERFACE lists pin signal assignments, including a definition whether t l is -360 o inpu the MDC 60.

Pagina 37

MDC-360 DEPOSITION CONTROLLER 11-3 COMPUTER INTERFACE The checksum is the compliment of the one byte sum of all bytes from, and including, the instru

Pagina 38

MDC-360 DEPOSITION CONTROLLER 11-4 COMPUTER INTERFACE 5 Invalid message. 6 Process undefined. Can’t add layer. 7 Insufficient layer space. Can’t

Pagina 39 - SENSOR SETUP

MDC-360 DEPOSITION CONTROLLER 11-5 COMPUTER INTERFACE 36 Send Process Log Directory 37 Send Process Log Data 38 Initiate Remote Action Command 39

Pagina 40

MDC-360 DEPOSITION CONTROLLER 11-6 COMPUTER INTERFACE Parameter Name Length (bytes) Range DAC#1 Output 1 =Rate, 23=RateDev, 24=Pwr, 25=Thk) (22D

Pagina 41 - 4.2.4.1

MDC-360 DEPOSITION CONTROLLER 11-7 COMPUTER INTERFACE Year 2 (0-99) Total 12 byt es Example: To instruct the controller to send the t e the comp

Pagina 42 - 4.2.7 MATERIAL SETUP

MDC-360 DEPOSITION CONTROLLER 11-8 COMPUTER INTERFACE Deposition Rate #2 2 49 1 0-9999 0.1 Å/sec Deposition Rate #3 2 51 1 0-9999 0.1 Å/s

Pagina 43 - 4.2.7.1 POWER RAMPS

MDC-360 DEPOSITION CONTROLLER 11-9 COMPUTER INTERFACE Exa he con terial lisChr$(255)+Chr$(254)+Chr$(1MDC’s message length is li to 249 by ller will

Pagina 44

MDC-360 DEPOSITION CONTROLLER 11-10 COMPUTER INTERFACE The message number is included as a safeguard to insure that the all messagesreceived and ar

Pagina 45

MDC-360 DEPOSITION CONTROLLER 11-11COMPUTER INTERFACE Example: To instruct the controller to send the process layer parameters for )+Chr$(0)+Cing la

Pagina 46

MDC-360 DEPOSITION CONTROLLER Sensor # 1 to 4 Crystal # 1 to 8 Source # 1 to 4 Pocket # 1 to 8 Material Density 0.80 to 99.9 gm/cm3Acoustic Imp

Pagina 47

MDC-360 DEPOSITION CONTROLLER 11-12 COMPUTER INTERFACE Parameter Name Length (bytes) Decimal Pt. Position Range Units Number of Pockets 1 None

Pagina 48

MDC-360 DEPOSITION CONTROLLER 11-13COMPUTER INTERFACE 46=None, 47=Dual Control 1 * 68=Direct, 69=BCD, 70=Indiv, None 71=Manual Drive 1 63=Inline, 64

Pagina 49

MDC-360 DEPOSITION CONTROLLER 11-14 COMPUTER INTERFACE The Type paraminternal. 0=Undeter defines whether the input is undefined, user defined, or

Pagina 50 - AI C G=⋅= ⋅

MDC-360 DEPOSITION CONTROLLER 11-15COMPUTER INTERFACE Condition Name Condition Number Sub-condition Range Controller State 128 0-25| Input 129 0-

Pagina 51

MDC-360 DEPOSITION CONTROLLER 11-16 COMPUTER INTERFACE Format: Header, Address, Instruction=25, Length=44,Output #(0-15),1 byte Type, 16 byte Name

Pagina 52

MDC-360 DEPOSITION CONTROLLER 11-17COMPUTER INTERFACE 28. Receive Action setup (Code #27) Inst enter the parameters for Ac into ption of the Acti

Pagina 53

MDC-360 DEPOSITION CONTROLLER 11-18 COMPUTER INTERFACE bit 7 = System Setup Corrupted Alarm 2 Errors 1 bit 3 = Sound Alarm Action bit 4 = Rate De

Pagina 54

MDC-360 DEPOSITION CONTROLLER 11-19COMPUTER INTERFACE Position Source #3 Pocket Position 1 (1-8) Source #4 Pocket Position 1 (1-8) Source #1 Power 2

Pagina 55

MDC-360 DEPOSITION CONTROLLER Power 4 String % Thickness 5 String KÅ Deposition rate 4 String Å/sec Time to go 7 String Seconds Crystal health

Pagina 56 - 4.3.3.2 PROGRAM INPUTS

MDC-360 DEPOSITION CONTROLLER 11-21COMPUTER INTERFACE 34. Set Active Source Power (Code #33) power value into the active the controller is in the

Pagina 57

MDC-360 DEPOSITION CONTROLLER 1.3.7 INPUT/OUTPUT CAPABILITY Sensor Inputs 2 Standard and 2 optional BNC inputs Source Outputs 2 Standard and 2 opti

Pagina 58

MDC-360 DEPOSITION CONTROLLER 11-22 COMPUTER INTERFACE digit of 2 and a second digit of 9. The 2 comes from the four MSbits and the 9 comes from t

Pagina 59

MDC-360 DEPOSITION CONTROLLER 11-23COMPUTER INTERFACE Parameter Name Length (bytes) Units Message Number 2 1-1125 Thickness 3 Angstroms Rate 3

Pagina 60

MDC-360 DEPOSITION CONTROLLER action indefinitely. So the set hold in state action will cause the controller to hold in the current state until the

Pagina 61

MDC-360 DEPOSITION CONTROLLER 11-25Instructs the controller to either enable or disable the MDC-360's front panel keys A value of 255 disables t

Pagina 63

MDC-360 DEPOSITION CONTROLLER 12. REPAIR AND MAINTENANCE 12.1 HANDLING PRECAUTIONS Integrated Circuits (I.C.’s) can be damaged by static discharge

Pagina 64

MDC-360 DEPOSITION CONTROLLER CAUTION Remove AC line power before disassembling the controller to avoid electrical shock. 12.3 TROUBLE SHOOTING AI

Pagina 65

MDC-360 DEPOSITION CONTROLLER power through the Remote Power b) Controller is in Abort mode. c) Faulty Remote Power Handset. d) Bad connection from

Pagina 67

MDC-360 DEPOSITION CONTROLLER 13. APPENDIX A -1 Source Control Cable Color Code - (4 pin Mini DIN) ber Color Signal Table 13Pin Num1 Black S

Pagina 68

MDC-360 DEPOSITION CONTROLLER Rotator Delay 0 to 99 sec Source Voltage Range 2.5, 5, 10 volts 1.3.10 RECORDER PARAMETERS Recorder #1/#2 Output R

Pagina 69

MDC-360 DEPOSITION CONTROLLER Table 13-2 DAC Cable Color Code - (7 pin Mini DIN) Color Signal Pin Number 1 Black tput #1 DAC ou2 Green DAC

Pagina 71

B – PARAMETER TEMPLATES 14. APPENDIX

Pagina 72

MDC-360 DEPOSITION CONTROLLER 14.1 MATERIAL Material Nu mber Material Na me Sensor # Crystal # Source # Pocket # Material De sity nAcoustic Imped

Pagina 73

MDC-360 DEPOSITION CONTROLLER MATERIAL CONT’D Maximum Power Max Power Alarm Delay Minimum Power Rate Deviation Attention Rate Deviation Alarm R

Pagina 74

MDC-360 DEPOSITION CONTROLLER 14.2 PROCESS Page ___ of ___ Process Number Process Name Edit password Run/View password Layer # Material Thickne

Pagina 75 - 5. OPERATING THE MDC-360

MDC-360 DEPOSITION CONTROLLER 14.3 DISPLAY SETUP Pause On Layer Complete  Yes  No Display Negatives  Enabled  Disabled Thickness Graph Scal

Pagina 76

MDC-360 DEPOSITION CONTROLLER 14.4 INPUTS True/Logic Card # Pin # Return Pin # Input # Input Name 1  LOW  HIGH 2  LOW  HIGH 3  LO

Pagina 77 - Displays the current

MDC-360 DEPOSITION CONTROLLER SYSTEM: ENTERED BY: APPROVED BY: DATE: 14.5 OUTPUTS Output # Output Name Conditions Card # Pin # Return Pin #

Pagina 78

MDC-360 DEPOSITION CONTROLLER SYSTEM: ENTERED BY: APPROVED BY: DATE: 14.6 ACTIONS Output # Action Name Conditions 1 2 3 4 5

Pagina 79 - OPERATING THE MDC-360

MDC-360 DEPOSITION CONTROLLER 130200-2 IF-111 Instrument Feedthrough, 1" O-Ring with 1 electrical connector and dual 3/16" water tubes. 130

Pagina 80

MDC-360 DEPOSITION CONTROLLER SYSTEM: ENTERED BY: APPROVED BY: DATE: 14.7 SENSOR SETUP Sensor #  1  2  3  4 Num

Pagina 81

MDC-360 DEPOSITION CONTROLLER SYSTEM: ENTERED BY: APPROVED BY: DATE: 14.9 DAC SETUP DAC Output #1  Rate  Rate Dev.  Power  Th

Pagina 83

15. Figure 15-1 Menu Map

Pagina 85

MDC-360 DEPOSITION CONTROLLER 2. FRONT PANEL DISPLAYS AND CONTROLS The front panel is divided into two sections, the operating section and the progr

Pagina 86 - ATTENTION ACTION

ii© 1995-2002 MAXTEK, INC. All rights reserved. First Edition, March 1995 Second Edition, Revision A, March 1996 Revision B, June 1996

Pagina 87

MDC-360 DEPOSITION CONTROLLER 2.1.6 TIME TO GO Time To Go is displayed in hours, minutes and seconds. This display can be configured to show the e

Pagina 88

MDC-360 DEPOSITION CONTROLLER 2.3.2 START KEY The Start key starts a process, starts a layer, or resumes an aborted process. A green light behind t

Pagina 89

MDC-360 DEPOSITION CONTROLLER Figure 2-3 Programming Section 2.3.8 ARROW KEYS The arrow keys are used to navigate through the programming and setu

Pagina 90

MDC-360 DEPOSITION CONTROLLER 2.3.10 ALPHANUMERIC KEYBOARD The alphanumeric keyboard is used to edit controller programs. Refer to Section 4 for t

Pagina 92

MDC-360 DEPOSITION CONTROLLER 3-1BENCH CHECKOUT & INSPECTION 3. BENCH CHECKOUT & INSPECTION 3.1 INSPECTION Your MDC-360 was released to the

Pagina 93

MDC-360 DEPOSITION CONTROLLER 3-2 BENCH CHECKOUT & INSPECTION 3.3.1 MATERIAL #1 PARAMETERS Material Name Cr Sensor # 1 Crystal # 1 Source #

Pagina 94

MDC-360 DEPOSITION CONTROLLER 3-3BENCH CHECKOUT & INSPECTION 3.3.2 MATERIAL #2 PARAMETERS Material Name Au Sensor # 2 Crystal # 1 Source # 1

Pagina 95

MDC-360 DEPOSITION CONTROLLER 3-4 BENCH CHECKOUT & INSPECTION 3.3.3 PROCESS PARAMETERS Process Name Layer No. Thickness Material Sample 1 0.

Pagina 96

MDC-360 DEPOSITION CONTROLLER 3-5BENCH CHECKOUT & INSPECTION they are installed. One exception for the Discrete I/O boards is that the jumper J2

Pagina 97

WARRANTY Maxtek, Inc. warrants the product to be free of functional defects in material and workmanship and that it will perform in accordance with i

Pagina 98 - TICS 7-4

MDC-360 DEPOSITION CONTROLLER 3-6 BENCH CHECKOUT & INSPECTION In addition to the individual channel output pins there are two control pins whic

Pagina 99

MDC-360 DEPOSITION CONTROLLER 3-7 Figure 3-1 Remote Power HandsetBENCH CHECKOUT & INSPECTION

Pagina 101 - INPUT/OUTPUT CHARACTERISTICS

MDC-360 DEPOSITION CONTROLLER 4-1PROGRAMMING AND CONTROLLER SETUP 4. PROGRAMMING AND CONTROLLER SETUP 4.1 GENERAL 4.1.1 NAVIGATING THE MENU STRUCTUR

Pagina 102

MDC-360 DEPOSITION CONTROLLER 4-2 PROGRAMMING AND CONTROLLER SETUP key to go back to the Main Menu. Each of the programming screens is described ey

Pagina 103 - 8. CONTROLLER INSTALLATION

MDC-360 DEPOSITION CONTROLLER 4-3PROGRAMMING AND CONTROLLER SETUP record passwords, because if you forget a password it will not be possible togain a

Pagina 104

MDC-360 DEPOSITION CONTROLLER 4-4 PROGRAMMING AND CONTROLLER SETUP 4.2 GETTING STARTED at you g on the crystal. This mode is useful for testing th

Pagina 105 - 8.3.7 DISCRETE INPUT/OUTPUT

MDC-360 DEPOSITION CONTROLLER 4-5PROGRAMMING AND CONTROLLER SETUP If th. The setsource manualSinMu multiple pocket source, you need only set the Numb

Pagina 106 - CONTROLLER INSTALLATION

MDC-360 DEPOSITION CONTROLLER 4-6 PROGRAMMING AND CONTROLLER SETUP activate either the drive up or drive down outputs to rotate to the required pock

Pagina 107

MDC-360 DEPOSITION CONTROLLER 4-7PROGRAMMING AND CONTROLLER SETUP BCD - Binary Coded Decimal position feedback. This feedback type ht pocket sourc

Pagina 108 - CONTROLLER INSTALLA

iv Table of Contents 1. GENERAL DESCRIPTION... 1-1 1.1 P

Pagina 109

MDC-360 DEPOSITION CONTROLLER 4-8 PROGRAMMING AND CONTROLLER SETUP b. Automatic Crystal Position Control - There are two parameters requiring defin

Pagina 110

MDC-360 DEPOSITION CONTROLLER 4-9PROGRAMMING AND CONTROLLER SETUP output “Senso N tal2r Crys ” will be true while all the other position e lse. C-36

Pagina 111 - CONT 8-9

MDC-360 DEPOSITION CONTROLLER 4-10 PROGRAMMING AND CONTROLLER SETUP Monitor” for future identification. Note the I/O card and the pin numbersof the

Pagina 112

MDC-360 DEPOSITION CONTROLLER 4-11PROGRAMMING AND CONTROLLER SETUP all materials and the parameters which must be set to utilize the different featur

Pagina 113 - 9. SYSTEM INSTALLATION

MDC-360 DEPOSITION CONTROLLER 4-12 PROGRAMMING AND CONTROLLER SETUP 4.2.7.2 AUTOMATIC CRYSTAL SWITCHING To enable automatic Crystal switching upon

Pagina 114 - 9.3.1 INSTALLATION

MDC-360 DEPOSITION CONTROLLER 4-13clear when within the limit. The process will abort when the abort level is eeded and the power is at the maximum

Pagina 115 - 9-3SYSTEM INSTALLATION

MDC-360 DEPOSITION CONTROLLER 4-14 PROGRAMMING AND CONTROLLER SETUP Figure 4-2 Select Process screen 4.3.1.1 DEFINE A PROCESS Figure 4-3 Define

Pagina 116

MDC-360 DEPOSITION CONTROLLER 4-15PROGRAMMING AND CONTROLLER SETUP 1 to confirm and 0 to cancel the change. Each time you want to edit this procesyo

Pagina 117

MDC-360 DEPOSITION CONTROLLER 4-16 PROGRAMMING AND CONTROLLER SETUP Figure 4-4 Select Layer Material screen ill present the Select 4.3.2 VIEW/EDIT

Pagina 118

MDC-360 DEPOSITION CONTROLLER 4-17 Figure 4-6 Define Material screen Sensor 1 Crystal 1 Source 1 Pocket

Pagina 119

3.3 SAMPLE PROGRAM... 3-1 3.3.1 MATERIAL #1 PARAMET

Pagina 120

MDC-360 DEPOSITION CONTROLLER 4-18used. A list of the more commonly used film densities is presented in Table 10-1. .99 gm/cm2/sec) y the MDC-360

Pagina 121 - 10. THEORY OF OPER N

MDC-360 DEPOSITION CONTROLLER 4-19PROGRAMMING AND CONTROLLER SETUP ds= Distance from source to substrate. Empirical calibration of the tooling facto

Pagina 122

MDC-360 DEPOSITION CONTROLLER 4-20 PROGRAMMING AND CONTROLLER SETUP power before the source shutter is opened. In the rate establish state the crys

Pagina 123 - 10-3THEORY OF OPERATION

MDC-360 DEPOSITION CONTROLLER 4-21PROGRAMMING AND CONTROLLER SETUP This parameter defines the fourth deposition rate. 30. Ramp Start Thk #4 (0.000 t

Pagina 124 - 10.6 EMPIRICAL CALIBRATION

MDC-360 DEPOSITION CONTROLLER 4-22 PROGRAMMING AND CONTROLLER SETUP by the Power Alarm Delay parameter then a Minimum Power Alert warninbe given. g

Pagina 125 - 10.6.3 ACOUSTIC IMPEDANCE

MDC-360 DEPOSITION CONTROLLER 4-23any of its six crystals while the dual sensor head uses two sensor inputs to measure either crystal. d (4 digit str

Pagina 126 - THEORY OF OPERATION

MDC-360 DEPOSITION CONTROLLER 4-24 PROGRAMMING AND CONTROLLER SETUP 1. Pause On Layer Complete (Yes or No) This parameter determines whether the

Pagina 127 - 10-7THEORY OF OPERATION

MDC-360 DEPOSITION CONTROLLER 4-25PROGRAMMING AND CONTROLLER SETUP Inputs function. By itself a user defined input has no effect, it can only be usew

Pagina 128

MDC-360 DEPOSITION CONTROLLER 4-26 Input Input Name True Card Pin-Ret PROGRAMMING AND CONTROLLER SETUP 4.3.3.3 PROGRAM OUTPUTS The contro

Pagina 129 - 11. COMPUTER INTERFA

MDC-360 DEPOSITION CONTROLLER 4-27Two screens are required to program the Discrete outputs. The first screen provides for selecting the output to be

Pagina 130 - 11-2 COMPUTER INTERFACE

vi 5.4 RESUMING AN ABORTED OR HALTED PROCESS... 5-2 5.5 STATUS DISPLAYS ...

Pagina 131 - Receive Code Description

MDC-360 DEPOSITION CONTROLLER 4-284.3.3.3.1 ENTERING A CONDITION STRING ring comprises one or more individual conditions linked together by erators

Pagina 132 - INSTRUCTION SUMMARY

MDC-360 DEPOSITION CONTROLLER 4-29 PROGRAMMING AND CONTROLLER SETUP 4.3.3.3.2 CONDITION TYPES e: Soak Rise Rate Ramp 1 Deposit 2 Rate Ramp 2 Deposi

Pagina 133 - COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER 4-30 PROGRAMMING AND CONTROLLER SETUP Ramp To Idle Layer Complete Process Complete r ess Resume ontroller Events are:

Pagina 134 - 11-6 COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER 4-31Process - The process condition is evaluated true whenever the selected procethe current process. ss is r dition is

Pagina 135 - Decimal Pt

MDC-360 DEPOSITION CONTROLLER 4-32Action Name: > < Conditions : Valid operators: 1=!, 2

Pagina 136 - 11-8 COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER 4-33SouAct Parameter/Status display. Sound Alert - in tSouActSta ger the start of the currently selected process. T

Pagina 137

MDC-360 DEPOSITION CONTROLLER 4-34 PROGRAMMING AND CONTROLLER SETUP sensor head, this parameter would be set to the number of crystals that the sens

Pagina 138 - 11-10 COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER 4-35PROGRAMMING AND CONTROLLER SETUP possible. Therefore to get from position 6 to 1, the direction must be dothrough

Pagina 139

MDC-360 DEPOSITION CONTROLLER 4-36NO used. 6. Rotator 0 t ondThis param s ere ions. If the feedback type is “None” (Not recom nded. S ons nstal

Pagina 140 - 11-12 COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER 4-37PROGRAMMING AND CONTROLLER SETUP 4. Control (Manual, Direct, BCD, Indv) nder control of the MDC-360. Under manua

Pagina 141

8.3.2 VOLTAGE SELECTION ... 8-1 8.3.3 GROUND LUG...

Pagina 142 - 11-14 COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER 4-38 PROGRAMMING AND CONTROLLER SETUP BCD - Binary Coded Decimal position feedback. This feedback type uses binary

Pagina 143

MDC-360 DEPOSITION CONTROLLER 4-394.3.3.7 EDIT DAC SETUP Se p from menu will present the DA allow eter and its signal range for each of the two DA

Pagina 144 - 11-16 COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER This parameter determines the uncoated crystal frequency type for all sensor inputs. The default setting is 6.0 MHz.

Pagina 145

MDC-360 DEPOSITION CONTROLLER 4-41 me (minutes) Data Points/Minute Aprox. Storage Ti30 900 60 450 120 225 300 90 600 45 8. Time (00:00-23:59) This

Pagina 147

MDC-360 DEPOSITION CONTROLLER 5-15. OPERATING THE MDC-360 5.1 SIGN-ON SCREEN At power-on the Parameter/Status display will present a screen which det

Pagina 148 - 33. Internal Command

MDC-360 DEPOSITION CONTROLLER 5-2 OPERATING THE MDC-360 Figure 5-2 Run Process Selection Screen inition and the rrective t key to abort the proce

Pagina 149

MDC-360 DEPOSITION CONTROLLER 5-35.5 STATUS DISPLAYS There are six different run time status screens that can be displayed at any timepressing the St

Pagina 150 - 11-22 COMPUTER INTERFACE

MDC-360 DEPOSITION CONTROLLER 5-4Sample Cr Process Ready 5 P o w e r % 0 1 Figure 5-6

Pagina 151

MDC-360 DEPOSITION CONTROLLER 5-5OPERATING THE MDC-360 The data log option provides storage for up to 16 process logs and/or 27,000 data ck such that

Pagina 152 - COMPUTER INTERFACE 11-24

viii 14.10 UTILITY SETUP... 14-11

Pagina 153

MDC-360 DEPOSITION CONTROLLER 5-6 Process Name Run# Time Date 0002 12:05 12/28/ < Aborted us94 Normal Stat>Sample Sample

Pagina 154

MDC-360 DEPOSITION CONTROLLER 5-7OPERATING THE MDC-360 5.7 MODES Modes are conditions which the controller can occupy. Some modes are indicatedby th

Pagina 155 - 12. REPAIR AND MAINTENANCE

MDC-360 DEPOSITION CONTROLLER 5-8 OPERATING THE MDC-360 5.7.7 MANUAL This mode is indicated by the red LED behind the Manual key. In this mode the

Pagina 156 - REPAIR AND MAINTENANCE 12-2

MDC-360 DEPOSITION CONTROLLER 5-9OPERATING THE MDC-360 Alert Action Alert * Xtal Fail Switch Attention Crystal Switch Xtal Mrgn Switch Atten

Pagina 157 - REPAIR AND MAINTENANCE

MDC-360 DEPOSITION CONTROLLER 5-10 OPERATING THE MDC-360 5.9.1.5 MATERIAL MEMORY CORRUPTED The integrity of the selected material has been changed s

Pagina 158

MDC-360 DEPOSITION CONTROLLER 5-11OPERATING THE MDC-360 5.9.1.14 RATE DEV. ALERT The deposition rate deviation is greater than the value set in the R

Pagina 159 - 13. APPENDIX A

MDC-360 DEPOSITION CONTROLLER 5-12 OPERATING THE MDC-360 5.9.1.24 CHANGE CRYSTAL... Prompts the operator to switch the sensor to the correct crystal

Pagina 160 - Color Signal Pin Number

MDC-360 DEPOSITION CONTROLLER 5-13 Figure 5-11 Typical Process ProfileOPERATING THE MDC-360

Pagina 162

MDC-360 DEPOSITION CONTROLLER 6-1Tuning the MDC-360 Control Loop 6. TUNING THE MDC-360 CONTROL LOOP 6.1 Control Loop Basics If evaporation rate wer

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Table of Figures FIGURE 2-1 OPERATING DISPLAY... 2-1 FIGURE 2-

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MDC-360 DEPOSITION CONTROLLER 6-2 Tuning the MDC-360 Control Loop soon as we’ve learned them, we know what we have to do to correct for errors and w

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MDC-360 DEPOSITION CONTROLLER 6-3Tuning the MDC-360 Control Loop gone 48 miles because of some traffic earlier on. Our Integral error is 2 miles. I

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MDC-360 DEPOSITION CONTROLLER 6-4 Tuning the MDC-360 Control Loop The following table lists some recommended PID values for different types of ent a

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MDC-360 DEPOSITION CONTROLLER 6-5Tuning the MDC-360 Control Loop With the Proportional Gain at an acceptable value, the next step is to adjust the De

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MDC-360 DEPOSITION CONTROLLER 7-1INPUT/OUTPUT CHARACTERISTICS 7. INPUT/OUTPUT CHARACTERISTICS The following section describes the electrical characte

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MDC-360 DEPOSITION CONTROLLER Figure 7-1. The Passive inputs are activated by shorting the input’s pins together. The inputs are internally pulled

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MDC-360 DEPOSITION CONTROLLER 7-3 Figure 7-1 Passive Input Buffer circuit INPUT/OUTPUT CHARACTERISTICS

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MDC-360 DEPOSITION CONTROLLER TICS 7-4 Figure 7-2 Active Input Buffer Circuit INPUT/OUTPUT CHARACTERIS

Pagina 173 - Figure 15-1 Menu Map

MDC-360 DEPOSITION CONTROLLER 7-5 Figure 7-3 DAC Output circuit INPUT/OUTPUT CHARACTERISTICS

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