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IPN 074-545-P1E
Cygnus 2 Operating Manual
13.8.1 Diagnostic Procedures
The following diagnostic procedures employ the Crystal Sensor Emulator to
analyze a constant Crystal Fail message. The symptom is a Crystal Fail message
that is displayed by the Deposition Controller even after the monitor crystal has
been replaced with a new good monitor crystal.
NOTE: The Unable To Auto-Z message will be displayed if the Crystal Sensor
Emulator is attached to a deposition controller and you are attempting to
use the Auto-Z feature. This is to be expected and is normal.
13.8.1.1 Measurement System Diagnostic Procedure
1 Refer to Figure 13-8 on page 13-26. Remove the six-inch BNC cable from the
feedthrough at point A.
2 Connect the Crystal Sensor Emulator to the 6 inch BNC cable at Point A.
If the Crystal Fail message disappears after approximately five seconds,
the measurement system is working properly. Re-install the six-inch BNC
cable to the feedthrough. Go to section 13.8.1.2.
If the Crystal Fail message remains, continue at step 3.
3 Disconnect the six-inch BNC cable from the Oscillator and from the Emulator.
4 Visually inspect the six-inch BNC cable to verify that the center pins are seated
properly.
5 Use an Ohm meter to verify the electrical connections on the six-inch BNC
cable.
There must be continuity (<0.2 ohms, after accounting for resistance of
ohmeter leads) between the center pins.
There must be isolation (>10 megohms) between the center pins and the
connector shield.
There must be continuity between the connector shields.
Replace the six-inch BNC cable if it is found to be defective and repeat Step 2
of this procedure.
6 If the six-inch BNC cable is not defective, re-connect the six-inch cable to the
oscillator and to the Crystal Sensor Emulator. If the Crystal Fail message
remains, contact INFICON—refer to section 1.3 on page 1-6.
- OPERATING MANUAL 1
- Trademarks 4
- Disclaimer 4
- Copyright 4
- Warranty 7
- Table Of Contents 9
- TOC - 2 10
- Chapter 2 10
- Installation and Interfaces 10
- Chapter 3 11
- Operation 11
- TOC - 4 12
- Chapter 4 12
- Sensor & Source Set-Up 12
- Chapter 5 12
- Material Set-Up 12
- TOC - 5 13
- TOC - 6 14
- Chapter 9 14
- Remote Communications 14
- TOC - 7 15
- TOC - 9 17
- TOC - 10 18
- 1.1 Introduction 19
- 1.2 Cygnus 2 Safety 20
- 1.2.3 Earth Ground 22
- 1.2.4 Main Power Connection 23
- 1.3 How To Contact INFICON 24
- 1.4 Cygnus 2 Specifications 25
- 1.4.1 Measurement 25
- 1.4.2 Screens and Hierarchy 25
- 1.4.3 Cygnus 2 Features 26
- 1 - 10 28
- 1 - 11 29
- 1.4.4 ‘Display 30
- 1.4.5 DAC Outputs 31
- 1.4.6 Logic Processing 32
- 1.4.7 Relays / Inputs 32
- 1 - 15 33
- 1.4.14 Size 34
- 1.4.16 Weight 34
- 1.4.17 Cleaning 34
- 1.5 Unpacking and Inspection 35
- 1.6.1 Base Configurations 35
- 1.6.3 Optional Accessories 36
- 1.6.4 Oscillator Packages 36
- 1.6.5 Sensors 36
- 1.6.6 Replacement Cables 36
- 1 - 19 37
- 2.1 Location Guidelines 39
- 2.1.1 Sensor Types 39
- 2.1.2 Sensor Installation 39
- 2.1.3 Cygnus 2 Installation 42
- . See Figure 43
- 2.3.1 Routing XIU Cables 45
- I/O Board #1 I/O Board #2 48
- I/O Board #3 48
- Signal Name Pin EIA Name 49
- TX Transmit Data 2 BA 49
- RX Receive Data 3 BB 49
- SG Signal Ground 5 AB 49
- GND Shield Ground 1 49
- 2 - 12 50
- 3.1 Front Panel Controls 51
- 3.2 Rear Panel Interfaces 53
- 3.3 Displays 55
- 3.3.1 Main Menu Display 55
- 3.3.2 Operate 56
- 3.3.3 Sensor Information 58
- 3 - 10 60
- 3 - 11 61
- Figure 3-7 Type/Freq display 61
- 3 - 12 62
- 3.3.4 Sensor Screen 63
- 3.3.5 Source 64
- 3.3.6 Material 65
- 3 - 16 66
- 3.3.7 General 67
- 3 - 18 68
- 3.3.8 Digital I/O 69
- 3.3.9 Logic 70
- 3.3.10 Maintenance 70
- 3.3.11 Counter / Timer 70
- 3.3.12 USB Storage 70
- See Figure 3-16 71
- 3 - 22 72
- 3.4 State Descriptions 73
- 3 - 24 74
- 3.5 Special Features 75
- 3.5.1 Crystal Switching 75
- 3 - 26 76
- 3 - 27 77
- 3 - 28 78
- 3.5.3 Auto-Z 79
- 3.5.4 Rate Watcher 81
- 3.5.5 Handheld Controller 81
- 3.5.6 Test Mode 82
- 3.5.7 USB Storage Device 83
- 3.5.8 Lock and Access Codes 84
- 3.5.9 Datalog 85
- 3 - 36 86
- 3 - 37 87
- Table 3-3 Sensor 1 to 6 87
- 3 - 38 88
- 3 - 39 89
- 3.5.10 DAC Monitoring 90
- 3.5.11 Trend Analysis 90
- 4.1.2 Sensor Parameters 92
- 4.2.1 Source Navigation 94
- 4.2.2 Source Parameters 95
- 5.1 Introduction 99
- 5.1.1 Material Overview Page 99
- 5.1.2 Material Definition 100
- Cygnus 2 Operating Manual 101
- Figure 5-4 Time constant 102
- TOOLING TF 105
- 5 - 10 108
- 5 - 11 109
- 5 - 12 110
- 5 - 13 111
- 5 - 14 112
- 5 - 15 113
- 5 - 16 114
- 5.2.1 Skip Deposit 115
- 5 - 18 116
- 6.1 General Set-Up Overview 117
- 6.2 General Process Page 117
- 6.3 DACs Page Parameters 118
- 6.4 COMM Page Parameters 119
- 6.5 MESSAGE Page Set-up 121
- 6.6 DATE / TIME Set Up 122
- 6.7 TEST Page Set Up 123
- 6.8 LOCK Page Code Set-up 124
- 6 - 10 126
- 7.1 Digital I/O Screen 127
- 7.2 All Input Page 127
- 7.3 All Output Page 128
- 7.4 I/O Board Page 129
- 7.4.1 Output Type 129
- 8.1 Logic Statement Overview 131
- 8.2.1 Logic Statement Groups 133
- 8.3 IF Event Definitions 137
- 8 - 10 140
- 8 - 11 141
- 8 - 12 142
- 8 - 13 143
- 8.4 THEN Action Definitions 144
- 8 - 15 145
- 8 - 16 146
- 8.5 Logic Statement Example 147
- 8 - 18 148
- 9.2 Physical Connections 149
- 9.2.1 RS-232C Serial Port 149
- 9.2.2 TCP/IP Ethernet Port 150
- Properties. See Figure 9-2 151
- 9.3 Message Format 153
- 9.3.1 Protocol 153
- Table 9-1 Data type codes 155
- 9.4 Communication Commands 158
- 9.4.2 Status Commands 159
- 9.4.3 HELLO Command 159
- 9 - 12 160
- QG 160
- 9 - 14 162
- 9 - 16 164
- IPN 074-545-P1E 165
- 9 - 18 166
- 9 - 20 168
- 9.4.8 Query Sensor Parameter 169
- 9 - 22 170
- 9 - 24 172
- 9.4.14 Query Material Name 173
- 9.4.15 Update Material Name 173
- 9.4.16 Query Input Name 173
- 9.4.17 Update Input Name 173
- 9.4.18 Query Output Name 173
- 9.4.19 Update Output Name 174
- 9.4.20 Query Output Type 174
- 9.4.21 Update Output Type 174
- 9.4.22 Query User Message 174
- 9.4.23 Update User Message 175
- 9.4.24 Query Logic Statement 175
- 9.4.26 Cygnus 2 Event List 177
- 9 - 30 178
- 9 - 31 179
- 9 - 32 180
- 9.4.27 Cygnus 2 Action List 181
- 9 - 34 182
- 9.4.28 Status General 183
- 9 - 36 184
- 9 - 37 185
- 9.4.29 Status Material 186
- 9 - 39 187
- 9.4.30 Status Sensor 188
- Command 188
- 9.4.31 Remote General Action 190
- 9 - 43 191
- 9 - 44 192
- 9 - 45 193
- Table 9-16 Remote material 193
- 9 - 46 194
- 9 - 47 195
- 9 - 48 196
- 9 - 49 197
- 9 - 50 198
- 9 - 51 199
- 9 - 52 200
- 9 - 53 201
- 9 - 54 202
- 10.2 Determining Density 203
- 10.3 Determining Tooling 204
- 10 - 3 205
- 10.5 Source Maintenance 207
- 10 - 6 208
- 10.6 System Status 209
- 10 - 8 210
- 11.1 Introduction 211
- 11 - 2 212
- Chapter 12 213
- USB Storage 213
- 12.3 Configuration Files 214
- 12.4 Data Logs 215
- 12.5 Screen Captures 216
- 13.1 Status Messages 217
- 13 - 2 218
- 13.2 User Messages 220
- 13.3 STOP messages 221
- 13.4 Transient Messages 222
- 13 - 8 224
- Maintenance 225
- 13.5 Input Error Messages 226
- 13.6 Troubleshooting Guide 227
- 13 - 12 228
- 13 - 13 229
- 13 - 14 230
- 13 - 15 231
- 13 - 16 232
- 13 - 17 233
- 13 - 18 234
- 13 - 19 235
- 13.7 Replacing the Crystal 236
- 13.7.1 Front Load 236
- 13.7.2 Cool Drawer 237
- 13 - 22 238
- 13.7.4 Bakeable Sensor 239
- 13.7.5 Sputtering Sensor 240
- 13.7.6 Crystal Snatcher 241
- 13.7.7 CrystalSix (XtalSix) 241
- 13.8 Crystal Sensor Emulator 242
- IPN 760-601-G1 or 760-601-G2 242
- 13.8.1 Diagnostic Procedures 243
- 13 - 29 245
- 13.8.2 % XTAL Life 246
- 13 - 31 247
- 13.8.4 Specifications 248
- 14.1 Basics 249
- 14.1.1 Monitor Crystals 250
- Frequency (in MHz) 251
- 14.1.3 Z-match Technique 253
- 14.1.4 Active Oscillator 254
- 14.1.5 ModeLock Oscillator 255
- 14 - 8 256
- 14.1.6 Auto-Z Theory 257
- 14.1.7 Control Loop Theory 259
- [controller] [process] 261
- A.1 Introduction 263
- A - 10 272
- Index - 1 273
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